基于MIP-SLA的叶片陶瓷型芯光固化成型技术

doi:10.7523/j.issn.2095-6134.2020.02.003

中国科学院大学学报 ›› 2020, Vol. 37 ›› Issue (2): 162-168.DOI: 10.7523/j.issn.2095-6134.2020.02.003

基于MIP-SLA的叶片陶瓷型芯光固化成型技术

王瑞昌^1,3,4,5, 蒋睿嵩², 明新国^1,3,4,5

1. 上海交通大学生产性服务创新中心, 上海 200240;
2. 西北工业大学现代集成制造技术教育部重点试验室, 西安 710072;
3. 上海市推进信息化与工业化融合研究中心, 上海 200240;
4. 上海市网络化制造与企业信息化重点试验室, 上海 200240;
5. 上海交通大学机械与动力工程学院智能制造与信息工程研究所, 上海 200240

收稿日期:2018-10-26 修回日期:2019-01-14 发布日期:2020-03-15
通讯作者: 明新国
基金资助:
国家自然科学基金（71632008）和2017年工业转型升级资金（中国制造2025）（Z135060009002）资助

Investigation on the 3D printing process of ceramic cores of blades based on MIP-SLA

WANG Ruichang^1,3,4,5, JIANG Ruisong², MING Xinguo^1,3,4,5

1. Innovation Center of Producer Service Development, Shanghai Jiao Tong University, Shanghai 200240, China;
2. Key Laboratory of Contemporary Design and Integrated Manufacturing Technology of Ministry of Education, Northwestern Polytechnical University, Xi'an 710072, China;
3. Shanghai Research Center for Industrial Informatics, Shanghai 200240, China;
4. Shanghai Key Lab of Advanced Manufacturing Environment, Shanghai 200240, China;
5. Institute of Intelligent Manufacturing, School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China

Received:2018-10-26 Revised:2019-01-14 Published:2020-03-15

摘要/Abstract

摘要： 为解决航空发动机空心涡轮叶片陶瓷型芯的3D打印难题，研究基于图像投影的复杂结构陶瓷型芯光固化成型（mask-image projection stereolithography，MIP-SLA）方法。搭建MIP-SLA工艺系统平台，对陶瓷浆料的制备和打印工艺参数的配置进行研究。分析利用球磨机将光敏树脂和陶瓷颗粒进行混合制备陶瓷浆料时，光敏树脂类型、固相含量、陶瓷颗粒粒径、分散剂含量和球磨时间对陶瓷浆料性能的影响。对不同配置参数下的打印效果进行对比分析，对确定的最佳打印工艺参数进行打印效果验证。

关键词: MIP-SLA, 涡轮叶片, 陶瓷型芯, 3D打印

Abstract: Mask-image projection stereolithography (MIP-SLA) was studied to solve the manufacturing problem of ceramic cores of aero-engine hollow turbine blades using 3D printing. We built an MIP-SLA platform to study the preparation method of ceramic slurry and the parameter configuration during printing process. Effects of photosensitive resin type, solid content, size of ceramic particles, content of dispersant, and milling time on the properties of ceramic slurry were all analyzed using the ceramic paste which was prepared by mixing the photosensitive resin and the ceramic particles with the ball mill. The printing results under different configuration parameters were also compared and analyzed.

Key words: MIP-SLA, turbine blade, ceramic core, three-dimensional(3D) printing

中图分类号:

V254.2

王瑞昌, 蒋睿嵩, 明新国. 基于MIP-SLA的叶片陶瓷型芯光固化成型技术[J]. 中国科学院大学学报, 2020, 37(2): 162-168.

WANG Ruichang, JIANG Ruisong, MING Xinguo. Investigation on the 3D printing process of ceramic cores of blades based on MIP-SLA[J]. , 2020, 37(2): 162-168.

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基于MIP-SLA的叶片陶瓷型芯光固化成型技术

Investigation on the 3D printing process of ceramic cores of blades based on MIP-SLA

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